Avery ALS 204 Manuel d'utilisateur Page 1

ALS204/206256USER MANUALLabel Dispenser Edition 7 04/2010

101PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ E

111PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for t

122PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.1 Components[3] ALS 204 Label Dispenser (right-handed version)ACDEFHIJKLMNOBGALS 2562 PRODUCT DESCRI

132PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GBA Control panel– For sending commands to the device and for displaying operating states and error messag

142PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Error LEDLights up red wh

152PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.3 Connection arrangementConnections on the back of the device[5] Connections on the back of the devi

162PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GBSensor connections[7] Arrangement of the sensor connections (schematic) on the LH (left figure) and RH (

172PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.4 Mode of operationIn labelling mode, the strip is first pulled from the label roll around the dance

182PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.5 Technical specificationsCharacteristics1) The maximum usable dispensing speed depends on the label

192PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GBElectronicsInterfacesInternal Interfaces6) Not yet availableStatus messages, test functions, product pro

202PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GBDimensions6) Measurements without the dispensing edge bracket and dispensing edgeEnvironmental condition

212PRODUCT DESCRIPTION2.1 OVERVIEWALS20x 256GB2.1.6 Design modelsThe ALS 20X and ALS 256 label dispensers are availa-ble in two designs for differing

222PRODUCT DESCRIPTION2.2 OPTIONSALS20x 256GBExternal control panel– An external control panel can be connected in addition to the integrated control

232PRODUCT DESCRIPTION2.2 OPTIONSALS20x 256GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses

242PRODUCT DESCRIPTION2.2 OPTIONSALS20x 256GBOuter Diameter control sensorThe outer diameter control sensor (OD sensor) triggers a warning, if the lab

252PRODUCT DESCRIPTION2.2 OPTIONSALS20x 256GBCapacitive label sensorOptional sensor, required for processing transparent labels [21]. The sensor is mo

262PRODUCT DESCRIPTION2.3 OPERATING MODESALS20x 256GB2.3.1 Dispensing modeThis is the operating mode of the unit when switched on. You can carry out t

272PRODUCT DESCRIPTION2.3 OPERATING MODESALS20x 256GBOnline settingsThe machine is in dispensing mode.To switch to the online settings mode:£ Press th

282PRODUCT DESCRIPTION2.3 OPERATING MODESALS20x 256GB2.3.2 Configuration modeThe machine is in dispensing mode.Switching to configuration mode:£ Press

292PRODUCT DESCRIPTION2.3 OPERATING MODESALS20x 256GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [25] shows the but

3CONTENTSALS20x 256GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 5Contents . . . . . . . . . . . . . . . .

302PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.1 Overview of functions[26] Functions menu – part 1 (grey shading = function is describ

312PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS20x 256GB[27] Functions menu – part 2.SIGNAL INTERFACE(continued)SERVICE/DIAGNOS. SERVICE DATA(conti

322PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.2 NotesFunction descriptionsThe following chapters only describe those functions that a

332PRODUCT DESCRIPTION2.4 FUNCTION DESCRIPTIONSALS20x 256GB„3 labels/start“: Each start signal causes printing of 3 labels.Label 2 offset function:– D

343BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.1 Power supply connectionWARNING!This machine operates using mains voltage! Touching live

353BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS20x 256GBChecking the power supply settingALS 256: A power supply setting is not re-quired.The ALS 20X

363BEFORE OPERATION3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.2 Connecting sensors£ Check whether the required sensors are connected before turning on

373BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.1 Prerequisites– The label dispenser is turned off at the main switch [34A] (switch set

383BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts

393BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.3 Threading the label rollThreading guide[37] Threading guide for ALS 20x/256 with L-sh

4CONTENTSALS20x 256GB2.4 Function descriptions2.4.1 Overview of functions . . . . . . . . . . . . . . . . . . 302.4.2 Notes. . . . . . . . . . . . .

403BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll at the dispensing edgeFixed [39] (standard) and pivotable L-Shape

413BEFORE OPERATION3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll onto the drive roller£ Open the pressure roller. To do so, rotate

423BEFORE OPERATION3.3 MECHANICAL SETTINGSALS20x 256GB3.3.1 Adjusting the unwinder’s core diameterTool:– 3 mm hexagon (Allen) screwdriverThe unwinder

433BEFORE OPERATION3.3 MECHANICAL SETTINGSALS20x 256GB3.3.3 Positioning the label sensor£ Release the thumb screw.£ Position the sensor along the axle

444OPERATION4.1 START-UP AND SHUTDOWNALS20x 256GB4.1.1 Turning on the unit[50] Main switch (A) of the ALS 20x£ Set the main switch [50A] of the unit

454OPERATION4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.1 Function menu settingsLabel pitch£ Switch to configuration modeCalibrating the label pit

464OPERATION4.2 CONFIGURATION AND MONITORINGALS20x 256GBDispensing speedYou can set the dispensing speed to a fixed value or you can configure it to a

474OPERATION4.2 CONFIGURATION AND MONITORINGALS20x 256GBLabel position on the productPrerequisites:– The label length must be specified.– The label st

484OPERATION4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.2 Monitoring functionsWhile in dispensing mode, an electronic controller monitors the foll

494OPERATION4.2 CONFIGURATION AND MONITORINGALS20x 256GBIf an error message occurs:– The machine stops.£ Press the button to delete the message.£ Re

51PLEASE NOTE1.1 GENERAL NOTESALS20x 256GB1.1.1 Validity and binding effect of this manualContentsThe present manual refers exclusively to the ALS 204

504OPERATION4.3 USING PRODUCT PROFILESALS20x 256GB4.3.1 What are product profiles?Product profiles are memory locations that can store all the setting

514OPERATION4.3 USING PRODUCT PROFILESALS20x 256GB– The profile is saved.– Display: – The product profile has now been saved.4.3.4 Deleting a product

525AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.1 Replacing fusesThis section counts only for ALS20X. The fu-ses at the ALS 256 cannot b

535AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.2 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925

545AFTER OPERATION5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.3 Regular maintenanceThe label dispenser is designed to be maintenance-free. However, yo

556OPERATIONAL FAILURES6.1 STATUS MESSAGESALS20x 256GB6.1.1 Types of status messagesError messagesWhen an error occurs, the machine stops immediately

566OPERATIONAL FAILURES6.1 STATUS MESSAGESALS20x 256GB6.1.3 List of error messagesStatus Status text Cause Action to take5000 Bus device – Device at I

576OPERATIONAL FAILURES6.1 STATUS MESSAGESALS20x 256GB5140 Rewinder control Rewinder controlDuring problem-free operation, the rewind unit dancer arm

586OPERATIONAL FAILURES6.1 STATUS MESSAGESALS20x 256GB5147 Tandemsynch. Init This message can only appear during tandem operation.– Communication betw

596OPERATIONAL FAILURES6.1 STATUS MESSAGESALS20x 256GB9022 No network link This status message can only appear when Ethernet address assignment is set

61PLEASE NOTE1.1 GENERAL NOTESALS20x 256GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different wa

607APPENDIX7.1 EC DECLARATION OF CONFORMITYALS20x 256GBWe,Avery Dennison Deutschland GmbHOhmstrasse 385386 Eching, Germanyherewith assert that we have

Avery Dennison Deutschland GmbHOhmstraße 385386 EchingGermanyTelephone: +49-8165-925-0http://www.machines.averydennison.com

71PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the

81PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.2 Operational safety of the unit Proper usageThe label dispenser is a fully automatic unit for att

91PLEASE NOTE1.2 SAFETY INSTRUCTIONSALS20x 256GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotat