Avery ALS 204 Instructions d'exploitation

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Page 1 - OPERATING INSTRUCTIONS

ALS204/206256OPERATING INSTRUCTIONSLabel Dispenser Edition 04/2007

Page 2

6CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ Ensure

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7CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for the pe

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8CONTENTS2.1 OVERVIEWALS20x 256GB2.1.1 Components[3] ALS 204 Label Dispenser (right-handed version)ACDEFHIJKLMNOBG2 PRODUCT DESCRIPTION2.1 OVERVIEW

Page 5 - 1.1 GENERAL NOTES

9CONTENTS2.1 OVERVIEWALS20x 256GBA Control panel– For sending commands to the device and for displaying operating states and error messages.– An optio

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10CONTENTS2.1 OVERVIEWALS20x 256GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Error LEDLights up red when an error

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11CONTENTS2.1 OVERVIEWALS20x 256GB2.1.3 Connection arrangementConnections on the back of the device[5] Connections on the back of the device (ALS 20x)

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12CONTENTS2.1 OVERVIEWALS20x 256GBSensor connections[7] Arrangement of the sensor connections (schematic) on the LH (left figure) and RH (right figure

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13CONTENTS2.1 OVERVIEWALS20x 256GB2.1.4 Mode of operationIn labelling mode, the strip is first pulled from the label roll around the dancer arm [8A],

Page 10 - 1.2 SAFETY INSTRUCTIONS

14CONTENTS2.1 OVERVIEWALS20x 256GB2.1.5 Technical specificationsCharacteristics1) The maximum usable dispensing speed depends on the label geometry. F

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15CONTENTS2.1 OVERVIEWALS20x 256GBElectronicsInterfacesInternal Interfaces6) Not yet availableStatus messages, test functions, product profilesProcess

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16CONTENTS2.1 OVERVIEWALS20x 256GBDimensions6) Measurements without the dispensing edge bracket and dispensing edgeEnvironmental conditionsIntegration

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17CONTENTS2.1 OVERVIEWALS20x 256GB2.1.6 Design modelsThe ALS 20X and ALS 256 label dispensers are availa-ble in two designs for differing conveyor bel

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18CONTENTS2.2 OPTIONSALS20x 256GBExternal control panel– An external control panel can be connected in addition to the integrated control panel.– An e

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19CONTENTS2.2 OPTIONSALS20x 256GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses the dispensi

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20CONTENTS2.2 OPTIONSALS20x 256GBOuter Diameter control sensorThe outer diameter control sensor (OD sensor) triggers a warning, if the label roll oute

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21CONTENTS2.3 OPERATING MODESALS20x 256GB2.3.1 Dispensing modeThis is the operating mode of the unit when switched on. You can carry out the functions

Page 19 - 6) Not yet available

22CONTENTS2.3 OPERATING MODESALS20x 256GBOnline settingsThe machine is in dispensing mode.To switch to the online settings mode:£ Press the button.–

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23CONTENTS2.3 OPERATING MODESALS20x 256GB2.3.2 Configuration modeThe machine is in dispensing mode.Switching to configuration mode:£ Press the butto

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24CONTENTS2.3 OPERATING MODESALS20x 256GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [23] shows the button function

Page 22 - 2.2 OPTIONS

25CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.1 Function overview1) Appears only when LABEL SETUP > Stop count. mode = ‘Enabled’[24] Function

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iCONTENTSALS20x 256GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 1Contents . . . . . . . . . . . . . . . .

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26CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB1) Only with integrated applicator interface.[25] Function overview in the ALS 20x menu – Part 2.SERVIC

Page 25 - 2.3 OPERATING MODES

27CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.2 Notes on function descriptionsThese operating instructions only describe those functions that are

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28CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.5 SERVICE DATA menuIf the displayed text is longer than the line length of the display:£Press the

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29CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.1 Power supply connectionWARNING!This machine operates using mains voltage! Touching live electric

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30CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GBChecking the power supply settingALS 256: A power supply setting is not re-quired.The ALS 20X Label Di

Page 29 - 2.4 FUNCTION DESCRIPTIONS

31CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.2 Connecting sensors£ Check whether the required sensors are connected before turning on the unit

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32CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.1 Prerequisites– The label dispenser is turned off at the main switch [31A] (switch set to ‘O’).

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33CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts!£ Before

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34CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.3 Threading the label rollThreading guide[34] Threading guide for label rolls with labels facing

Page 33 - 3.1 ELECTRICAL CONNECTIONS

35CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll at the dispensing edge£ Unroll around 1 m of label strip and remove the lab

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iiCONTENTSALS20x 256GB> CPU BOARD DATA submenu . . . . . . . . . . . . 28> DISPLAY DATA submenu . . . . . . . . . . . . . . . 28> CF CARD SLO

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36CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll onto the drive roller£ Open the pressure roller. To do so, rotate the lever

Page 36 - 3.2 INSERTING LABEL MATERIAL

37CONTENTS3.3 MECHANICAL SETTINGSALS20x 256GB3.3.1 Adjusting the unwinder’s core diameterTool:– 3 mm hexagon (Allen) screwdriverThe unwinder can be ad

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38CONTENTS3.3 MECHANICAL SETTINGSALS20x 256GB3.3.3 Positioning the label sensor£ Release the thumb screw.£ Position the sensor along the axle in such

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39CONTENTS4.1 START-UP AND SHUTDOWNALS20x 256GB4.1.1 Turning on the unit£ Set the main switch [44A] of the unit to ‘I’ (On).– The following messages a

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40CONTENTS4.1 START-UP AND SHUTDOWNALS20x 256GB4.1.3 Stopping the dispensing process– The machine is in dispensing mode:£ Press the button.– Display

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41CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.1 Function menu settingsLabel pitch£ Switch to configuration modeCalibrating the label pitch

Page 41 - 3.3 MECHANICAL SETTINGS

42CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GBDispensing speedYou can set the dispensing speed to a fixed value or you can configure it to aut

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43CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GBLabel position on the productPrerequisites:– The label length must be specified.– The label stop

Page 43 - 4.1 START-UP AND SHUTDOWN

44CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.2 Monitoring functionsWhile in dispensing mode, an electronic controller monitors the follow

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45CONTENTS4.3 USING PRODUCT PROFILESALS20x 256GB4.3.1 What are product profiles?Product profiles are memory locations that can store all the settings

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1CONTENTS1.1 GENERAL NOTESALS20x 256GB1.1.1 Validity and binding effect of this manualContentsThe present manual refers exclusively to the ALS 204, AL

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46CONTENTS4.3 USING PRODUCT PROFILESALS20x 256GB button.– The profile is saved.– Display: – The product profile has now been saved.4.3.4 Deleting a pr

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47CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.1 Replacing fusesThis section counts only for ALS20X. The fu-ses at the ALS 256 cannot be replac

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48CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.2 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925.If othe

Page 49 - 4.3 USING PRODUCT PROFILES

49CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.3 Regular maintenanceThe label dispenser is designed to be maintenance-free. However, you should

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50CONTENTS6.1 ERROR MESSAGESALS20x 256GB6.1.1 Reporting errorsWhen an error occurs, the machine stops immediately and displays an error message on the

Page 51 - 5.1 MAINTENANCE AND CLEANING

51CONTENTS6.1 ERROR MESSAGESALS20x 256GB5026 MotorProtect CPU – (ALS 256) Dust filter liner exhausted. This leads to overheating the ma-chine.– (ALS 2

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52CONTENTS6.1 ERROR MESSAGESALS20x 256GB5147 Tandemsynch. Init This message can only appear during tandem operation.– Communication between the master

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53CONTENTS7.1 EU DECLARATION OF CONFORMITYALS20x 256GBWe,Avery Dennison Deutschland GmbHOhmstrasse 385386 Eching, Germanyherewith assert that we have

Page 54 - 6.1 ERROR MESSAGES

Avery Dennison Deutschland GmbHOhmstrasse 385386 EchingGermanyPhone: +49-8165-925-0http://www.machines.averydennison.com

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2CONTENTS1.1 GENERAL NOTESALS20x 256GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different ways w

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3CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the lab

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4CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.2 Operational safety of the unit Proper usageThe ALS 20x Label Dispenser is a fully automatic unit for

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5CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotating

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